Some less than a year old, others 8+ years old. Unsupervised charging (especially overnight) should be avoided. Just take off the old parts and replace them with these new ones connect them, and thats it, your bike will be repaired and good as new.

For electric bikes the science is well established and very clear. They may gradually lose capacity over time and through repeated use, to the point where the range provided is so small it becomes impractical to use them. There are undoubtedly risks in recelling, especially if you use a non-expert firm, so clearly the choice of where you go for this is critical. https://akkuplus.de/Akkupack-fuer-Bosch lbsteinbau, http://www.pedelecforum.de/forum/index.

If the battery has no brand name, or just the brand name of the bike on it, then its a cheap Chinese battery. Do you know which one can I take? Please email me in English testing circuit board instructions for Bosch 400 bicycle battery.

In addition to an unsatisfactory performance during its short life, it also works out more expensive in the end, so its clearly a false economy. From a sustainability perspective if you also consider the impact of replacing a cell on resources and the environment, the orderly return of defective or used lithium-ion batteries to the recycling process is preferable to a repair. We use cookies to ensure that we give you the best experience on our website. Whether it's a repair on a totally failed battery or, more commonly, a total recelling due to a decline in capacity on a many years old battery, there are companies out there with a long track record in the business and a good reputation.

Z) When i first connected the battery to the charger, it seemed to charge for a moment but then went into error mode.

Daar ik de batterijen n voor n nagezien heb en die zijn ook ok, zou het aan dit printplaatje moeten liggen.

Does anyone know how to successfully repair (replace the cells) on Bosch ebike batterypacks? by Joachim Mar 05 2017 5:46am, Post

Ich habe eine BOSH-Batterie mit 400 Watt, die den Motor nicht mehr mit Strom versorgt. We can rebuild most Electric Bike Batteries.

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His cycling route guide books include the best-sellingUltimate C2C Guideand theUltimate UK Cycle Route PlannerplusElectric Bicycles. Bearing all the above in mind, it seems best to get your battery guarantee in writing and in as much detail as possible, from the retailer, at the time of purchase. Thanks for the info Speady. This seems great on the surface yet does your BMS still work after this? Now recharge it as normal to full but use a plug-in power meter to measure the number of Wh taken from start to finish (ie as soon as the battery is full). So far I know, Bosch BMS's are customized for their system. b) Charge the pack using other Li-Ion charger and then reconnect the BMS. In the winter or when it is cold, the battery will become less efficient. Click. Save my name, email, and website in this browser for the next time I comment. moisture penetrates the battery and, in the worst case, causes a short circuit and thus a hazard. (hoop ik. Because this is not a governed industry, manufacturers can design theirbikes and batteries to work exclusively as a monogamouspairing and not make the electronics in the batteries available as spare parts.

It even fits in the original battery housing.

ATTENTION!

The intelligent charger that comes with your bike reads the battery as it charges it and will switch itself off when the battery is full. In other words how long it will keep suppling power to the motor before it needs re-charging.

Since that 85% - 20% is enough to see me through the day that's what I do.

For safety reasons, faulty, old or "worn out" batteries cannot be repaired or refreshed.

For safety reasons Bosch strongly advises against having batteries repaired. So the more Ah the longer the battery will last before it needs re-charging. 756 Wh.

Watt hours can be calculated by multiplying the Voltage by the Amp Hours. All lithium-ion batteries degrade with repeated use and recharging.

36v battery bms bike 10s bosch pcb ion li pack pcm ebicycle repair djaja diy Now when I have the cells replaced with good capacity cells the BMS does not gives any order to the motor. Copyright 2012-2022 EBR Electric Bike Review, Inc. Also operating under the name EBR. Low voltage batteries of less than 36volts and Low Ah (amp hours) may be cheaper but they will have less power to defeat hills and also have a shorter life and a shorter range. We also have options to upgrade your battery capacity, depending on the model, forincreased range.

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Post THANK You, This is fake, the battery does not work anymore after the cell exchange , hey, good informative video, i have a 10ah pack which sits on a 15a max bike, the battery also has a 15 amp rating on it so when i go to accelerate the bars on the display go down. Apparently most of these BMS boards do not brick themselves when the battery cells are disconnected (to be verified). 1221 Pershore RoadStirchleyBirminghamB30 2YT, Topaz Filling Station,Vicars Road,Tougher,Cork, 33 Kilkerrin Business ParkLiosban Ind. I now how to reactivate your bms after you cut the curent, or you repair your batery . Also: The author of the movie mentions a forum where these things are discussed. Forget about the effort of saving the old nickel strips (I spent a good 30 minutes on one side and decided to give up). It may not display this or other websites correctly. by edrift.eu Mar 04 2017 1:06pm, Post Most rides the full battery charge is not required, 85% to 20% would easily cover it.

The California Farm Bureau has given away the right of farmers to fix their equipment without going through a dealer. The alternative implicit in the original manufacturer's advice to the customer was that the bike could no longer be used as an e-bike. This includes, for example, leakage testing, as well as overcharging and short-circuit tests. thanks man your video are very helpful. You still need to send the battery and charger in using our. powertube ebike bdu2xx bdu3xx faulty eBikeTips Editorial and general enquiries: info@ebiketips.co.uk, Advertising and commercial: sales@ebiketips.co.uk We are unable to rebuild any type of BOSCH Batteries!! For a better experience, please enable JavaScript in your browser before proceeding. 170 mile on a single charge. Use tab to navigate through the menu items. Ich habe alles gereinigt. We are certainly willing to work with you if you want to replace your old cells with brand new ones if you don't want to purchase a whole pack. Theycharge a 50, non-refundable diagnosis fee, which is put towards a final repair price (typically around 100-150 for cell balancing). Hopefully I'll see the benefit longer term. Then when you are ready to go, even if the battery is not quite full it's OK to just unplug it put it back on your bike and set off again. For instance, if you decide to stop for something to eat or drink at a pub or restaurant. There is definitely a safety risk if you use a small, inexperienced firm for recelling or repair, but I thinkcertification providesthe answer to many of CONEBI's concerns, he told us.

That, along with not discharging below 20%, prolongs the life of the battery. Firstly, make sure your e-bike battery is empty by using it on your e-bike until power has run out.

i mean to just exchange the case i.e. All LifeCycle electric bikes are fitted with 18Ah Samsung batteries, and it says so on the battery case, and we are very proud to be associated with their excellent products.

Is this bike the most environmentally friendly "rocket" in the world? Dutch-basedHeskon Accu are one of the leading e-bike battery recellers and repairers in Europe and very possibly the biggest (Heskon Accu deals with other businesses, whilst the consumer arm of the company is Fietsaccu-Revisie).

A new Bosch 625Wh PowerTube battery will cost around 770, for example. I have a Powerback 400 and my cells are great by my bms ist not letting electricity to flow what is the solution? Prices Vary depending on battery type, However here are some price examples, We can also rebuild some batteries to Higher Power. But everyone will brag and boast about how far the bike might travel on a single charge. Your electric bike relies onits batteries and you rely on your electric bike, so look after the battery and it will look after you.

However, many other firms may simply stipulate a two-year guarantee. Some are susceptible to water damage from ingress at screw holes, add glue there when reassembling. waar heb je de cellen vandaan, kun je iets aanraden? We have developed an electric bike repair kit for exactly this situation. I used the same cells to upgrade my brothers ebike. Now i am getting a blinking error-code (2nd and 4th LED blink when i press the battery indicator button) the error code means: I too am interested in the transition from flat cable -> normal wires. Were upgrading it from the original 288Wh to approx. So ride your bike regularly and recharge it regularly.

I had to remove a faulty BMS completely and now I need to charge every SINGLE cell in order to have a balanced pack and to be able to charge it with a cheap china charger, which charges up to 42V. Hannes De Jong runs what is probably Europe's leading e-bike recelling and repairing service, Heskon. We have rebuilt hundreds of batteries for our customerssuccessfully. JavaScript is disabled. What if theres a suicide function on the battery? At Electric Bike World all LifeCycle electric bikes have 37volt 18Ah Samsung batteries which is 666Wh. Some bike companies try to confuse by quoting Wh (Watt Hours) instead of Ah (Amp Hours) because its a bigger number.

Lithium-ion batteries are complex, finely tuned systems with a high energy content. Most importantly the new EU laws currently in the pipeline shouldmake it mandatory fora repair/recelling to bethe first option.. Unfortunately, that isnt always an option. The new battery has way less voltage sag, so the acceleration and top speed are also higher. This will result in the bike feeling a bit slower and the range or distance it will travel before a recharge is required will be reduced. Our Edinburgh & Birminghamteams are happy to help and advise on your battery needs.

electric bike reviews, buying advice and news - ebiketips, guarantees its own-brand batteries to have a minimum60% charge capacity after 1,000 charge cycles.

Usingyour old battery case, we remove the old battery cells and dispose of them according to regulations. by bombadero Sep 17 2020 6:24pm, Post The best way to look after the battery on your electric bike is to use it regularly. c) Contact a ebike-shop and ask if they have any reset-tools for the battery (i would deem this unlikely). Batteries are measured in Volts, Amp Hours, and Watt Hours. Just plug it in and leave it overnight and it will be ready for you in the morning. Might it not be better to put in new nickel strips?

Youll only ever find these high quality batteries on a LifeCycle electric bike! Thanks!

The cheap battery will not have as much capacity, and will run down sooner and need replacing twice or even three times compared to the branded battery.

Have you noticed we keep going on about the battery, why?

Theyoffer cell revival and cell voltage balancing services; building of new universal batteries and custom batteries (60v+); andgeneric repairs (changing shorted-out charge ports on batteries for example). A high quality well-made electric bike with a low rolling resistance will achieve about 2 to 3 miles per Amp hour.

This electric bike repair kit contains everything you need to fix your bike Its designed to be an easy DIY fit, with all plug and play colour coded connectors, Provided your bike has your bike has 36volt rear motor with a nine-pin connector then this repair kit has everything you need to get it going again.

All of this can have safety-relevant consequences.

Specialising in electric bikes since 2007, You should enjoy many years of service from your LifeCycle battery but as with all batteries they will at some point deteriorate. by Whitehawk Apr 19 2019 4:09pm, Post de lader is ok.

All LifeCycle electric bikes have the latest generation of Lithium batteries with battery management circuitry built into them. For example, some will be lost by the inefficiencies of the transformer that drops the voltage down from mains 240V to whatever your e-bike battery requires. It really is quite straight forward, so dont be fooled by confusing jargon and outrageous claims. Hello friends. (not very probable i believe as it is 5 years old) It would be nice to know how we could change the ranges accordingly when upgrading to higher capacity. Richard Peacetook to full-time outdoor writing/photojournalism after stints in an office and as an English teacher abroad. I would love your input.

When your bike is new, fully discharge by riding it, and re-charge the battery. ) how is the distincion made to determine wether you can bike another 20 or 40 kilometers (or miles if you like). This page was last edited on 3 December 2021, at 06:25.

Of course we are not able to re-build every battery because there are so many different types, but our, So if you have an electric bike battery that is not performing as it should, just click, LifeCycle Batteries Arent Cheap Chinese Units, Looking after the battery in your electric bike.

Even if your battery is beyond economic repair or simply not repairable, recycling only provides a route for getting some of the raw materials back and doesn't of course provide a new battery that's compatible with an old e-bike. All the moving parts will run better as well, and the oils will be more efficient, and in addition this will reduce any drag as you ride and general wear on the bike. Do you have an update on this project? On a smaller scale theyalso offer repairs on e-bikes. Yes, very nice upgrade. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); Share thisFacebookTwitterPinterestStumbleUponRedditTumblrYummlyLinkedinDiggemailShark Tank Just Got Scammed Shark Tanks Mark Cuban, Kevin o Leary, Barbara Corcoran, Lori Greiner, Daymond John, and Robert Herjavec lost a lot, Share thisFacebookTwitterPinterestStumbleUponRedditTumblrYummlyLinkedinDiggemailIs this bike the most environmentally friendly "rocket" in the world? 1) Checked individual parallel cells -> All are perfectly balanced at 3.53v. Same issue here, bosch powerpack 500 with dead BMS, no way to replace it ? Just take off the old parts and replace them with these new ones connect them, and thats it, your bike will be repaired and good as new. After a week of struggling to find a way of increasing my Bosch cells, I figured out a way of increasing my Bosch 300 pack without taking out the cells because I figured out if I did, that would be the end.

weet je misschien welke batterijen ik het beste kan gebruiken voor een bosch 500wh accu? by Whitehawk Apr 17 2019 7:23pm, Post

E-bike technology moves on and older batteries may no longer be produced. Super video! Electric Bike World have been supplying electric bikes since 2007 and we now have launched a universal Electric Bike Repair Kit. Here we take a look at the various options if yours is old and worn-out. Batteries are the most expensive 'consumable' on an e-bike, replacement ones typically costing several hundred pounds. So to find out the capacity of your battery just multiply the Wh consumed on the plug-in meter by 0.8 to give you a very rough idea of its health. Make sure everything is connected the first time you power on the battery. This is true of all batteries. Contact us for assistance. Joachim, I have my BMS damaged and want to replace it.

hi, I have a bosch powerpack 400 which did not work and I replaced the cells not knowing that the BMS can not stay disconnected. The company has 50 employees and recelling is their most common service (as opposed to offering off the shelf batteries, although a range of these are also available). by Nickster Dec 01 2017 8:04am, Post Now I have a 28ah battery pack and it lasts me ages. Yes you can use thin wires on the smal bms conector.

Ive done it today and its working fine. The Battery is charging and fully charged. We were recently contacted by a reader with exactly this problem and they are now back on the road after Ebike Batteries London recelled the battery in question. The good news, as Heskon and some UK specialist firms show,is that there are often options though care certainly needs to be exercised. 500Wh using Samsung INR18650-35E cells (instead of the original Samsung NCR18650-22E cells). by Speady Mar 04 2017 10:55am, Post

toch zijn al je producties interessant en leerzaam, dank! Is it always realistic to follow the latest industry advice that a defective or end of life battery should bereplaced by, an authorised technically identical battery? We are able to rebuild many Bosch batteries, but this is at your own request as we recommend contacting your localBosch dealer as these batteries are still being manufactured. This is even more the case with an electric bike battery. Clearly this approach has its limits, but it should at least show any very large shortfall in your battery capacity and it will also allow you to monitor it over time. A 10Ah battery can supply 1Amp for 10 hours, or 10Amps for one hour, and all the other combinations. My phone offers a setting to limit the charge to 85%.

Old worn-out e-bike batteries: repair, refurbish or replace? Despite the efforts of the likes of Specialized, Tern launches modular last mile delivery range, Brompton launch their lightest e-bike yet, Shimano brings electronic shifting and ABS to urban e-bikes, 4 of the best e-cargo bikes for under 3,000. LifeCycle Electric Bikes are all powered by Samsung 37volt, 18Ah, 666Watt Hour batteries; When the bike is running flat out and at full speed, depending on the terrain and the rider, you will get a range of 50/60 miles and a lot more when set in ECO mode! but do you think these are genuine for when those i have fries: https://www.ebay.com/itm/3-7V-Max-13A-3500MAh-18650-Akku-INR18650-35E-Wiederaufladbare-Li-Ion-Zelle-10Pcs/333297724114?_trkparms=aid%3D555018%26algo%3DPL.SIM%26ao%3D1%26asc%3D57921%26meid%3D3ea58d3e61354a6baca6e5b138303b5c%26pid%3D100005%26rk%3D2%26rkt%3D12%26mehot%3Dpf%26sd%3D143211300204%26itm%3D333297724114%26pmt%3D1%26noa%3D0%26pg%3D2047675&_trksid=p2047675.c100005.m1851#rpdCntId. Then we insert Lithium Cells and the BMS so your battery is new again. Batteries, Chargers, and Battery Management Systems. We also offer this service to owners of almost all electric bike batteries. For example, the premiumShimano STEPS system guarantees its own-brand batteries to have a minimum60% charge capacity after 1,000 charge cycles (STEPS is also used with third party batteries). A green investment? But then maybe they are using an expensive battery tester to revive the BMS? Link to supplier? This would effectively have meant scrapping what was an otherwise perfectly good e-bike. My Bosch classic 400 pack still works after having it depowered for 3 weeks.

If possible they will keep the original casing, BMS and connectors.

6 parallel 10 series. Correct function and optimum interaction with the Battery Management System can no longer be guaranteed if a battery is repaired.

So maybe the BMS saw this as a damaged battery, that should not be charged/used for safety reasons Be it from damage or DIY-tampering.

You should enjoy many years of service from your LifeCycle battery but as with all batteries they will at some point deteriorate. Harry Geithner cre una fundacin para ayudar a los ancianos. It is not quite the same with an electric bicycle, but if the battery is allowed to get very cold by being left out in a garage or shed, the battery efficiency will drop considerably. Danke. Can you reset BMS and how?

View our media pack, Electric Bike reviews, buying advice and news. Electric Bike manufactures that install big powerful high quality batteries on their bikes brag about it big time, and why shouldnt they? Our advice based onten years of manufacturing electric bikes is to never use cheap unbranded Chinese batteries, even if they are initially less expensive and look like a bargain, because If you buy cheap you buy twice.. See if that makes a difference.

There are of course also many situationswhere an original supplier and/or manufacturer of an e-bike cannot be traced or has gone out of business. thank you. That's certainly the ideal in terms of getting a quality replacement, but on older e-bikes it's often simply not possible. (Unlikely i think), Loose ideas of things i might try: If it is a Samsung or any other decent brand then it will say so on the battery. Probable causes; (Im not 100% sure if you really need the power supply, but I will not risk 900 battery), PLS HELP, I HAVE A YAMAHA PAS CITY, MY BATTERY IS DEAD, I REPLACED ALL THE LI-ION BATTERIES WITH NEW ONE, BUT STILL IT DOESNT WORK. And their final little trick is to not mention the battery at all, they just say just how far it will go.

As a final note on battery safety, its worth emphasising there are other equally important measures to take, even with good quality batteries.

The obvious next step if your battery is out of guarantee is to buy a like-for-like replacement. Some of them just publish the Watt Hours instead because it sounds like a much bigger number. That way you can just plug it in and the timer will take care of it for you without you having to worry about it. Because it's important and other manufacturers often hide the facts. will also fit. No guarantee is offered for cell revival/cell voltage balancing as there is no way to scientifically predict or second guess whether or not the repair will be a lasting one. ), maar nergens te vinden. For my speed pedelec I wanted more power and capacity so I used 20700 cells. We also offer this service to owners of almost all electric bike batteries. Conclusion: John Deere Just Swindled Farmers out of Their Right to Repair, Battery dropping fast after charging.

I noticed the BMS from a 300Wh and the BMS from a 400Wh look exactly identical and if they are (can someone check this please? Using high quality Lithium Cells up to 18AH.

Re: How to recell Bosch Powerpack batteries?

Hallo an alle brauche deine Hilfe !!! I was speaking to him about rebuilding my giant dirt battery when the time comes. Hello, is there a schematic drawing online, which shows clearly how the cells are interconnected ? A defect is detected in the battery pack. After replacing the package, it shows error 200. But what is Amp Hours, usually shortened to Ah. Some retailers dont even mention the Ah rating of their batteries because they have a low Ah rating. Most common problems include BMS problems, cell voltage imbalance (battery never charges to full capacity,never discharges to cut-off voltage) anddead cells (where the customer has left thebattery to self discharge for an extended period of time).. You can solder the balance leads to the bottom side of the balance cable, this save the trouble of scraping off the top layer. So if you are not sure about the health of your battery please click here and read the information on our specialist battery web site. Is there a better way to do that? so sad they didnt put sufficient cells in the battery pack for the application. It has to be said that it is quite adifficult task to find explicit and detailedbattery guarantees on e-bike companies' websites.

So a 36Volt, 10Ah battery has 360 Watt Hours. Over the years we have re-built hundreds of batteries for people, and have hundreds of very happy customers. Another very important point about batteries for electric bikes is the Voltage and the Ah (Amp Hours).

Ebike Batteries say they are able to offer a replacement or repair for roughly 80% of batteries that they get asked about. You will be aware that after a freezing night and on a cold morning, cars can be more difficult to start. i want to use a bosch battery like this to power a 36v LED-chip thats mounted on a CPU cooler as a portable lamp. We all know volts, that part is straight forward.

Of course we are not able to re-build every battery because there are so many different types, but our Electric Bike Battery Repairs web site will give you all the information that you need to make an informed decision about your electric bike battery.

Our website is available for different regions and in different languages. If you are out of guarantee and cannot source a direct replacement, repairing or recelling (replacing the batterys internal cells with new ones) are the next obvious steps.

Your email address will not be published. Actions taken: Die Platine selbst wurde an einigen Stellen oxidiert. LifeCycle Batteries Offer The Best Quality. Some Bosch and Shimano batteries of different capacities are explicitly made to be interchangeable. But now that you understand how batteries are really measured you no longer need to be confused and bamboozled by certain electric bikes companies making outrageous claims for their electric bikes.



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